Line Filter Replacement

About

This procedure provides instruction to remove and replace the ACAlternating Current: electric current which periodically reverses direction between positive and negative polarity. Line Filter.

Procedure

Review entire procedure before starting.

1. Set the treadmill circuit breaker to OFF and unplugDisconnect a device power cord plug or cable connector from the power receptacle or outlet. the treadmill’s power cord from the AC outlet.
2. Remove the treadmill’s hood.
3. Remove the two screws that fasten the AC input panel to the frame. Keep fasteners for replacement installation.



4. Disconnect the wiring from the circuit breaker (2 blue wires on 120 Vac treadmills or 2 blue and 2 brown wires on 240 Vac treadmills) Note: The figure below is showing a 240 volt configuration.

5. Lift the AC input panel from the frame and rotate it to expose the AC input circuit breaker screws.



6. Remove the two screws and remove the circuit breaker. Keep fasteners for replacement installation.

7. Set the replacement AC line filter in its mounting position with the three terminals facing the circuit breaker and secure with previously removed screws.

8. Re-attach wire connections as follows for the 120 VACvoltage in an alternating current circuit and 240 VAC models:

   1. On 120 Vac and 240 Vac treadmills, connect the blue wire from the power control module to the L1 terminal on the LOAD side of the AC line filter and the brown wire from the power control module to the L2 terminal on the LOAD side of the AC line filter.

   2. On 120 Vac treadmills, connect the blue wire from the input module to the L1 terminal on the LINE side of the AC line filter, the brown wire from the circuit breaker to the L2 terminal on the LINE side of the AC line filter and the green/yellow wire to the (non-insulated) terminal mounted directly on the line filter case.

   3. On 240 Vac treadmills, connect the blue wire from the circuit breaker to the L1 terminal on the LINE side of the AC line filter, the brown wire from the circuit breaker to the L2 terminal on the LINE side of the AC line filter and the green/yellow wire to the (non-insulated) terminal mounted directly on the line filter case.

9. Set the AC input panel in its mounting position and install using the previously removed fasteners.
10. PlugDevice power cord connector or electrical cable male connector that is inserted into an electrical receptacle "outlet" (also called the plug-in). in the power cord and Switch the input power ON.
11. Verify treadmill operation per "" and return to service.

.See Also

Replacement Procedures